How Is Sea Salt Made?

How Is Sea Salt Made?

Sea salt, a staple in kitchens around the world, is a versatile ingredient used not only in cooking but also for health and beauty purposes. Unlike table salt, which is heavily processed and refined, sea salt is harvested from the ocean with minimal processing, preserving many of its natural minerals. But how is this popular salt actually made? Let’s dive into the process of creating sea salt and what makes it so special.

1. Sourcing Seawater: The Foundation of Sea Salt

The first step in making sea salt is collecting seawater. This water is typically drawn from the ocean through channels or pools, often located near the shore where seawater is abundant and clean. The quality of seawater plays an essential role in the final product, as cleaner, mineral-rich seawater produces better salt. The water must be free of pollutants to ensure the salt is pure and safe for consumption. In some regions, salt producers may use natural filters, such as sand beds or clay, to remove impurities from the seawater before starting the evaporation process.

2. Evaporation: Extracting Salt from Seawater

Once the seawater has been collected, it is transferred to shallow ponds or salt pans where the evaporation process takes place. These pans, often made of clay, are designed to allow the seawater to evaporate under the heat of the sun. Evaporation is the primary method of extracting salt from seawater and can take weeks or even months, depending on weather conditions like temperature and humidity. The water in these pans slowly evaporates, leaving behind a layer of salt crystals that form as the seawater's mineral content becomes concentrated.

In some areas, this evaporation process is aided by wind, which helps the water to dry faster. The natural climate in regions such as the Mediterranean or certain coastal areas of the United States makes them ideal for sea salt production. The natural process of evaporation retains the mineral balance of the seawater, resulting in a more complex flavor profile for the sea salt.

3. Harvesting and Crystallization: Collecting the Sea Salt

Once the seawater has evaporated and salt crystals begin to form, the next step is harvesting the salt. This is typically done by workers using rakes, shovels, or other manual tools. The crystals are carefully scraped or gathered from the bottom of the salt pans. The harvested salt is often coarse and flaky, and it can vary in color depending on the minerals present in the seawater.

For some types of sea salt, particularly fleur de sel, the top layer of delicate crystals is carefully skimmed off the water's surface before they sink to the bottom. This top layer is considered the most prized and has a finer, more delicate texture. After harvesting, the sea salt may be further dried to remove any residual moisture.

4. Refining and Processing: Leaving Some Salt Untouched

The level of refinement depends on the specific type of sea salt being produced. While some sea salts, like fleur de sel and Maldon salt, are left unrefined to retain their natural minerals, other varieties may undergo a light refining process to remove impurities. However, unlike table salt, which undergoes heavy refining and often has additives like iodine or anti-caking agents, sea salt typically retains trace minerals like magnesium, calcium, and potassium, which contribute to its unique flavor and texture.

Some sea salts are even smoked or flavored with herbs, spices, or other natural ingredients to add an extra layer of complexity. These variations are often used as finishing salts, sprinkled over dishes right before serving to add a burst of flavor.

5. Packaging and Distribution

After the salt has been harvested and processed, it’s packaged for sale. It’s important to store sea salt in moisture-proof containers to prevent it from absorbing moisture from the air, which could cause it to clump together. Many sea salt producers offer their products in eco-friendly packaging, which helps reduce waste and promotes sustainability.

Sea salt is typically sold in bulk for use by commercial kitchens, or in smaller consumer-sized containers for home use. Specialty salts like Himalayan pink salt, fleur de sel, and Hawaiian black salt are often packaged in unique jars or bags that highlight their premium qualities.

Why Is Sea Salt Special?

What sets sea salt apart from other salts is its rich mineral content, which gives it a distinctive flavor and texture. These trace minerals can range from calcium and magnesium to iron and potassium. These minerals not only contribute to the salt’s taste but also have various health benefits, such as promoting proper hydration and helping to regulate electrolyte balance.

Additionally, sea salt is often prized for its crunchy texture, which can provide a satisfying mouthfeel when used as a finishing touch on dishes like grilled meats, salads, or baked goods. The slight variation in size and shape of the salt crystals also contributes to its aesthetic appeal when used as a garnish.

In conclusion, sea salt is a product of nature, formed through the evaporation of seawater and harvested by hand in some of the world’s most scenic coastal areas. Whether you’re using it to season your food, enhance a dish’s presentation, or just enjoy its unique flavor, sea salt remains a beloved and natural option for those seeking a more mineral-rich and flavorful alternative to table salt.

Back to blog
1 of 3